Traceability and Safety System for Manufacturing Companies.
What is Tracer Factory – Recalls Manager?
Tracer Factory – Recalls Manager is a traceability system designed to facilitate recall management. It provides ‘downstream’ and ‘upstream’ traceability through product genealogy tree visibility at the LOT level. By identifying raw materials and assigning them to specific LOTs, Tracer Factory – Recalls Manager keeps records of where, how and when every product and its packaging material was produced, the enterprise(s) that produced it, and where it was sent.
Successful Installations
Tracer Factory – Recalls Manager has been installed in Greek companies from almost all Food & Beverage processing sectors, such as Oil & Fats, Tomato, Sea Food, Animal Feeds, Bakery products, Agricultural products, etc.
Also, there is growing concern for traceability in the Packaging Materials sector. According to the European Directive 1935/2004 article 17, all packaging materials (paper, plastic, metal, glass, etc) that come in direct contact with food must be traceable. Tracer Factory is successfully installed in Packaging companies meeting the above requirements.
Our company develops and promotes in the Greek market the following products:
| Product Coding & Identification | |
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• Smart Code: System for the printing of variable data (e.g. ‘best before’ days, LOT numbers, barcodes, etc) onto products, packs, cartons and pallets. |
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• Labels Ribbons: Consumables (labels and ribbon) for thermal printers. |
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• Weigh-Print-Apply: Weigh-price labeling system for automatic and manual applications. |
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• Herma Labellers: Automatic Label Applicators. |
| Product Traceability | |
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• TSC (Traceable Supply Chains): Supply Chain Traceability System. |
| Manufacturing Operations Management | |
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• iFactory: Integrated suite of solutions for the management of production processes, consisting of the following systems: |
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• Tracer Factory: MES (Manufacturing Execution System) for production monitoring and product traceability. |
We are the exclusive distributor of the products of the Danish company Trojanlabel for the Greek market. Trojanlabel is a pioneering company in digital compact colour label printers that are used in manufacturing, logistics and retail.
Trojanlabel printers use MEMJET technology and offer:
- Reasonable purchase cost
- Economical and fast printing
- Excellent print quality
- Ease of use and installation
They are ideal when quick and flexible high quality colour label printing is needed, or when the number of labels is relatively small so traditional printing methods are too costly.
According to ISO 22005 Standard, traceability is defined as “the ability to follow the movement of a feed or food through specified stage(s) of production, processing and distribution”. After recent food scandals and incidents, the design and implementation of traceability systems has become an important task both for businesses and consumers, who view it as a safety and quality assurance system.Theodorou Automation SAICT develops and promotes the following manufacturing execution and product traceability system:
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• Tracer Factory:Manufacturing execution and product traceability system. |
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• Traceable Supply Chains:Supply Chain Traceability System. |
Gargoscan dimensioning software can handle the entire data capture process. It collects, merges and sorts dimensions, weights and barcodes in a database. The software is customized to meet your operational needs as it allows easy connection with your existing IT systems.
In addition, the software features options such as remote diagnostics and dim central.
Remote Diagnostics
Our certified technicians can access the system remotely and diagnose all parts of the equipment anywhere, anytime. This is especially valuable for:
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Dim Central
The Dim Central software allows full oversight of your data capture equipment, no matter where they are located. Dim Central™ collects information every second and reports the real time data to one or more of your central PCs. If values drop below a specified limit, the operator can automatically get a message by SMS or e-mail. In addition to monitoring, Dim Central™ stores statistical data. The reports can be exported in formats such as Excel.
The supervisor screen gives an overview of the complete install base, providing a real time status for each data capture solution on:
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The CSN840 SingleHead is an easy to use and highly accurate measuring system of pallet dimensions and is suitable for regular shapes and any surface.
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It can be purchased as a stand-alone unit to measure pallet dimensions for effective load planning and to avoid damages and delays. The system can also be configured to measure dimensions of irregular shaped pallets. |
Specifications - CSN840 Single Head
| Accuracy | ±20 mm (±0.75) |
| Throughput | 200 παλέτες/ώρα |
| Object shape | Solid hexahedrons (cuboidal) |
| Interface | Ethernet (TCP/IP) or Standard Host (RS232) |
| Software accessories | OCTO™ application software |
| System Accessories | Floor scale, bar code reader, ceiling-,wall or floor-stands, monitor, work station, keyboard, traffic light |
The CSN840 Pallet is a fully approved pallet measuring system with high accuracy on all shapes and surfaces.
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Features and Benefits:
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CSN840 Pallet dimensioning
Specifications - CSN840 Pallet
| Accuracy | ±20 mm (±0.75) |
| Throughput | 200 pallets/hour |
| Object shape | All shapes |
| Interface | Ethernet (TCP/IP) or Standard Host (RS232) |
| Software accessories | OCTO™ application software |
| System Accessories | Floor scale, bar code reader, legal for trade display, ceiling-,wall or floor-stands, monitor, work station, keyboard, traffic light |
Cargoscan™ dimensioning and weighing solutions provide quick and accurate measurement of any pallet.
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Cargoscan systems are:
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Click the systems below for more information
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Object shape |
All shapes | Solid hexahedrons (cuboidals) |
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Throughput |
200 objects/hour | 200 objects/hour |
The CSN210 MassFlow is an integrated dimensioning and weighing solution for items of any shape moving on a conveyor.
The system uses cutting-edge PILAR® technology to measure items of any shape moving on a conveyor.
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The CSN210 MassFlow is the most advanced dimensioning and weighing solution in the Mettler Toledo portfolio providing:
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Specifications CSN210 MassFlow
| Accuracy | +/-5 mm |
| Max object size (l x w x h) |
2500 x 1980 x 920 mm |
| Min object size (l x w x h) |
50 x 50 x 25 mm |
| Throughput | Up to 30 000 objects/hour |
| Max belt speed | 1.3m/s (250 fpm) |
| Object shape | All shapes |
| Object spacing | None required. Suitable for mass flow. |
| Interface | RS232 / Ethernet |
| Software accessories | OCTO™ DataCapture Software |
| System Accessories | Scale, stand, barcode readers, monitor, keyboard, light signal, alibi memory and many more. |
The TLX MultiCapture is an integrated dimensioning and weighing solution that can handle everything from letters and flats, to small items and big parcels.
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Features and benefits:
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Packages are automatically gapped when object spacing is not maintained ensuring accurately dimensioned, weighed and identified packages. The system comes in two main versions: fully automatic or with a validation option where the operator can enter missing package data.
TLX MultiCapture
Specifications - TLX MultiCapture™
| Accuracy | +/-2 mm (0.07 in) Height +/- 5mm width and length |
| Throughput | Up to 2500 objects/hour |
| Max belt speed | 90 m/min |
| Object shape | Regular shaped parcels/objects: CSN910 option. All shapes: CS5200 option |
| Object spacing | Parcels require separation of 15 cm back to front for optimum throughput) |
| Interface | FTP |
| Software accessories | Merging, host communication, barcode validation, alibi memory |
| System Accessories | Integrated stand, side guards, industrial monitor |
Cargoscan in-motion dimensioning solutions offer high accuracy and reliability in fully automatic operations.
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Features and benefit:
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Click the systems below for more information:
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Object shape |
Rectangulars |
Regular shaped parcels/objects |
All shapes |
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Throughput |
10 000 objects/hour | Up to 2500 objects/hour | Up to 30 000 objects/hour |
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Maximum |
3 m/s (591 fpm) | 90 m/min | Up to 1.3m/s (250 fpm) |
