The CSN810 TableTop captures the dimensions and weight of packages and sends these data to your operational system.

Features and benefits:

  • Accurate results of weight measurements
  • Easily integrated into your existing quality control processes
  • Connection to label printers
  • Calibration over wide range of surfaces

Its modular design provides the possibility to build up customized configurations. The dimensioner itself can be installed over any table, scale or conveyor and is typically used in manual operations.

 

CSN810 TableTop

      

Specifications - CSN810 TableTop™

Accuracy ±5 mm (±0.2”)
Throughput 400 objects/hour
Object shape Rectangulars
Interfac 4-Serial (9 pin female D sub. RS232) 2 - TCP/IP 10/100 Mbs Ethernet (RJ45 female)
Software accessories OCTO™ Application software
System Accessories Legal for trade display, stand, stand with roller table and integrated scale, stand with flat table,application monitor, barcode reader, keyboard.

 

Cargoscan static dimensioning solutions are the perfect way to capture packages dimensions and weight in manually run operations.

Static dimensioning systems provide:

  • easy installation
  • connection to label printers and scanning devices
  • data transmission to your IT System
  • resistance to demanding storage environments

Click the system below for more information:

CSN810 TableTop


CSN810 TableTop static dimensioning system

Throughput: 400 objects/ hour

Our company is an exclusive distributor of CARGOSCAN METTLER TOLEDO products for the Greek market. CARGOSCAN is a pioneer company in dimensioning and weighing systems for the transport and warehousing business.

CARGOSCAN dimensioning systems measure most sizes and heights with the highest precision in your supply chain, offering:

  • Measurement of packages dimensions and weight with minimal human involvement
  • Correct invoicing
  • Sufficient documentation to ensure good cooperation with your customers
  • Better use of the available space in the warehouse and trucks
  • Support of the pricing decisions based on actual costs
  • Quick and easy integration of the data with the ERP or WMS
  • Optimized procedures of product transporting

 

We offer a wide range of dimensioning solutions that cover any application needs:

 

Static dimensioning Static dimensioning

In-motion dimensioning In-motion dimensioning

Pallet dimensioning Pallet dimensioning

Dimensioning software Dimensioning software

If you are interested in dimensioning solutions, please fiil out the form below or call us on +30 2106690900

Contact Form - Cargoscan dimensioning Systems

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Checkweigher and X-Ray Combination Systems


The checkweighers and detectors of metal or other contaminants of METTLER TOLEDO GARVENS combine both technologies (Checkwheighing και X-Ray) in one system, suitable for applications that require high levels of protection and when optimal space utilization is vital.

While the checkweigher offers fast and highly accurate weighing, rejecting "out of tolerance" products, the X-ray system reliably detects and rejects products contaminated by foreign bodies such as glass, metal, stone and plastic.

Both systems are controlled by a touchscreen interface which simplifies and speeds up data entry, product changeovers, production quality documentation/statistics and operator training.

Products Accuracy Weighing range Throughput
XS3 AdvanCheK X-ray CombiWeigher from ± 0,1g up to 6000g max. 300

Checkweigher and Metal Detector Combination Systems


The checkweighers and metal detectors of METTLER TOLEDO GARVENS combine both technologies (Checkwheighing και Metal Detection) in one system which is suitable for applications that require high levels of protection and when optimal space utilization is vital.

While the checkweigher offers fast and highly accurate weighing , rejecting "out of tolerance" products, the metal detector reliably detects and rejects products that are contaminated with metal. The metal detector is designed for maximum detection sensitivity and optimal product inspection.

Both systems are controlled by a touchscreen interface which simplifies and speeds up data entry, product changeovers, production quality documentation/statistics and operator training.

The systems are available in a hygienic (H) version for applications with a regular hygienic cycle, where intensive and high-pressure cleaning is required.

 

Products Accuracy Weighing range Throughput
XE3 CC Checkweigher Combination System from ± 0,2g up to 6000g depends on the model
XS3 CC Checkweigher Combination System from ± 0,1g up to 6000g depends on the model
XC CC Checkweigher Combination System from ± 0,5g up to 3000g max 100

In-line Checkweighing

THEODOROU manufactures dynamic weight control systems for the food, beverage, pharmaceutical, and chemical industries, following a special agreement with METTLER TOLEDO/GARVENS. Our product inspection solutions are designed to meet the needs of your specific application, as well as environmental, regulatory and industrial requirements. Our dynamic weighing solutions deliver high productivity and efficiency for the food, beverage, pharmaceutical, chemical and non-food industries.

A wide range of sizes and configurations are available to handle nearly any container type or package design, even at high production rates, to ensure accurate product shipments, reduce no- compliant products, and optimize production processes.

Intuitive operator interfaces make settings and adjustments quick and simple. This helps to minimize down time during product change-overs and maximize line efficiency. Our checkweighers can be easily and thoroughly cleaned and also have IP69k protection, so a pressure cleaner can be used.

Our package handling expertise offer maximum accuracy and reliability, ensuring product quality.

THEODOROU highly trained and experienced engineers can efficiently integrate Checkweighing solutions into your production process and provide ongoing technical support.


If you are interested in our chechweighing solutions, please fill out the form below or call us on +30 210-6690900.

Contact Form – Checkweighers
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Checkweiging ensures compliance with regulations and industry standards.

Our checkweighing solutions powered by METTLER TOLEDO/GARVENS are built to meet your specific applications and environment, as well as your regulatory and industry requirements.

Checkweighers can effectively improve your production efficiency and ensure:

- waste minimization

- tight production tolerances

- reduced non-compliant product

Checkweighers are an integral part of your Quality Control Program providing the required documentation for the monitoring and control of production.

 

Click on the links below for more information or call us on +3021066909000.

Checkweighing

Checkweighing: Checkweighing solutions powered by METTLER TOLEDO/GARVENS that meet your specific application needs, as well as your regulatory and industry requirements.


Automated System for the Collection, Measurement and Reporting of Operational Performance

What is MRM / Online OEE?

MRM/Online OEE is an electronic system that collects real time production data from all types of machinery showing you how available your equipment is, its performance and what is produced in terms of quality. With OEE real-time monitoring and reporting, production managers gain a clear picture on operational performance per machine / line / shift.

What is OEE?

OEE is a way to monitor and improve the efficiency of manufacturing processes. OEE takes the most common and important sources of manufacturing productivity loss, fits them into three main categories (availability, performance, quality) and quantifies them to provide a practical framework for measuring your current status. This gives unique insights into possible improvements at all levels (machines, lines, resources).

OEE is a common key metric in TPM (Total Productive Maintenance), Six Sigma and Lean Manufacturing programs providing a consistent way to measure the effectiveness of these initiatives.

How does MRM / Online OEE work?

MRM / Online OEE connects with production machinery and PLCs, monitors their status and associates it with the types of losses already assigned by the company. MRM/Online OEE processes this information, calculates the availability, performance and quality metrics and provides reports on OEE per machine, line and shift.

Availability is calculated by tracking all unplanned downtimes caused by breakdowns, failures, material shortages, set-ups and adjustments. Performance is calculated by tracking all speed losses caused by minor stoppages, misfeeds, jams, etc. Quality is calculated by tracking all defective parts caused by improperly maintained equipment, operator errors and incorrect settings.

Why MRM / Online ΟΕΕ?

  • Gain a clear picture on operational performance per machine / line / shift
  • Discover opportunities for increased throughput
  • Increase personnel productivity by reducing paperwork
  • Eliminate quality costs associated with scrap and rework
  • Easy-to-use
  • Paperless reporting
  • Web-based solution
  • Quick implementation
  • Online data acquisition
  • Flexibility: MRM / Online OEE can be applied to a single machine, to a line or to a whole factory

Watch this video to see how MRM / Online OEE works:

 

On March 6th, 2008 our company hosted a highly successful event about OEE (Overall Equipment Effectiveness) in Greek manufacturing companies. You can download all presentations and relative material here.


SAP MII – Platform for Manufacturing Integration & Intelligence


What is SAP MII?

SAP MII (Manufacturing Integration and Intelligence) is a platform that helps manufacturers connect their business operations to the factory floor in real-time. SAP MII interfaces with your existing ERP and other shop-floor applications delivering ‘intelligence’ to production personnel.

SAP MII delivers:

Manufacturing Integration: A single ISA-95-compliant layer enabling SAP ERP connectivity into real-time plant floor apps (MES, SCADA, legacy apps.) to drive plant-to-Manufacturing Intelligence enterprise business process inter-operability.

Manufacturing Intelligence: A real-time analytics engine that aggregates and delivers unified visualization of events, alerts, KPIs, and decision support to production personnel through role-based dashboards.

 


What does SAP MII have to offer to a manufacturing company?

Manufacturers today operate in highly complex and distributed environments, facing unprecedented pressures to cut operating costs, deliver on time and optimize use of available assets, while complying with regulatory and customer requirements.

Addressing these challenges requires seamless integration and synchronization between the supply chain and production operations. In most enterprises though, connectivity of ERP and shop-floor systems is implemented only through manual batch data entry. But what manufacturers need is real-time data acquisition and analysis in order to support decision making. This requires visibility into all aspects of production operations in the context of every role (production manager, technical manager, etc).

SAP MII acts as a bridge between business and shop-floor systems, delivering  real-time production information regarding production orders, materials, inventory, equipment, production costs, product quality, traceability, etc. SAP MII helps manufacturing companies respond quickly to unplanned events (customer requests, materials shortages, equipment failure, product recalls, etc).


What kind of system is SAP MII?

SAP MII is not an MES (Manufacturing Execution System). While a typical MES, such as Tracer Factory, offers specific applications (Traceability, Scheduling, Quality Control, etc), SAP MII offers the framework to build your own applications.

SAP MII is not an ERP. By contrast, it is a manufacturing platform. By seamlessly communicating with your ERP, SAP MII enables shop-floor and supply chain synchronization. SAP MII complies to ISA-95 and B2MML, the industry standards for business-to-manufacturing integration.

SAP MII will not replace your existing IT infrastructure. It will leverage and flexibly integrate it with shop floor systems (MES, SCADA, Historian, PLCs, etc) in order to build a unified picture of manufacturing operations. SAP MII achieves this with specialized and easily customizable connectors (OPC, ODBC, etc).

 

SAP MII Architecture

SAP MII Functionalities


Production Monitoring and Product Traceability System

 

Theodorou Automation SAICT, with 20 years of experience in the field of coding and identification systems, was the first Greek company to design and develop a traceability system in 2003-2004. Today, Tracer Factory has been successfully installed in many Food, Beverage and Pharma manufacturing companies.


What is Tracer Factory?

Tracer Factory is an MES (Manufacturing Execution System) especially designed to meet traceability requirements of manufacturing companies. It is a scalable and easy-to-install and operate system and has been successfully applied in every industrial sector.

Based on integration standards such as ISA-95, it bridges the gap between business and shop-floor systems, delivering meaningful real-time information both to decision makers and operators. Tracer Factory is a valuable tool for the steering of your manufacturing operations to improved efficiency and profitability.

 

Basic Functions

  • Item / Carton / Pallet coding and labeling
  • Track & Trace
  • Scheduling
  • Performance Measurement
  • Knowledge Management
  • Exceptions Management



Connectivity

Tracer Factory is an open architecture system with a wide range of connectivity options. By using industrial standards (ISA-95, ISA-88) and modern communication technologies (EDI, OPC server, etc), it is capable of exchanging real-time information with PLCs, SCADA systems, quality control systems, online coding & identification systems, weigh systems, warehouse management systems, ERPs, etc.


Why Tracer Factory?

Comply with EU regulations and laws
Tracer Factory fully complies with European regulations 178/2002 (food safety and traceability) and 1935/2004 (packaging materials traceability).

Meet customer requirements
Tracer Factory helps you respond quickly in the case of a defective product or material and provides reliable information to customers and suppliers.

Improve productivity

With Tracer Factory, you can…

  • Reduce paperwork and prevent human errors.
  • Reduce costs through targeted recalls at the LOT level.
  • Gain real-time visibility at inventory levels and positions.
  • Efficiently manage your resources for optimal production scheduling.
  • Support your decisions through real-time access to production data.
  • Reduce receiving and dispatching times.
  • Respond quickly to urgent customer requests and production exceptions.

Risk Management

With Tracer Factory, you can…

  • Protect your corporate and brands reputation.
  • Effectively manage production exceptions (product recalls, urgent customer requests, etc).
  • Support your enterprise’s claims on product safety.
  • Comply with European regulations for traceability.
  • Combat counterfeiting.


Competitive Advantages

Tracer Factory…

  • Is developed by Theodorou Automation, a company with more than 20 years of experience in industrial coding.
  • Has been successfully applied in all kinds of manufacturing companies, regardless of sector and scale.
  • Is designed based on usability standards, being user-friendly and intuitive both to the management and operators.
  • Is harmonically integrated with your existing systems.
  • Provides reliable real-time information about “what really happened on the shop-floor”.


Successful Installations

Theodorou Automation has successfully installed Tracer Factory in many Greek Food & Beverage manufacturing companies including Oil & Fats, Tomato, Sea Food, Animal Feeds, Bakery products, Agricultural products, etc.

Also, there is growing concern about traceability in the Packaging Materials sector. According to the European Directive 1935/2004 article 17, all materials (paper, plastic, metal, glass, etc) that come in direct contact with food must be traceable. Tracer Factory is successfully installed in Packaging companies meeting the above requirements.

Considering the internal (productivity, error and cost reduction) and external (regulations, customers) requirements met by a Tracer Factory implementation, ROI is less than one year.




Integrated Suite of Solutions for the Management of Manufacturing Operations.


What is iFactory?

iFactory is an integrated set of tools and applications, enabling:

• Decision support based on reliable data collected in real-time from the factory floor
• Synchronization between business and shop floor systems
• Asset utilization, productivity improvement and cost reduction 
• Compliance with European regulations for product safety, quality and traceability 
• Real-time performance visibility 
• Quick response to unplanned events

What are the basic functions of iFactory?

Execution & Traceability: Execution and monitoring of production processes in real-time.

Asset Utilization: Real-time ΟΕΕ (Overall Equipment Effectiveness) measurement.

Integration: Harmonization of information flow between business systems (ERP, WMS, SCM, etc) and automation & control systems (MES, SCADA, etc).

Intelligence: Real-time data collection, analysis and visualization in the context of every different role.

What systems does iFactory include?

Tracer Factory
Tracer factory logo
Tracer Factory: MES (Manufacturing Execution System) for production monitoring and product traceability, including modules such as:
• Coding & Labeling
• Track & Trace
• Production Scheduling
• Data Acquisition
• Receiving/Dispatch Units Management
• Recall Management

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